Compressor Services
Field Service
Stable plant performance depends on optimal compressor maintenance. Frequent maintenance prolongs compressor life, maximizes performance, and averts unplanned mishaps. Frequent inspections allow for prompt part replacement and repair while confirming normal component operation. To ensure compressor dependability, technician safety, and the avoidance of serious mishaps, even the smallest symptoms must be regularly monitored.
Service Type
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- Field Check(BS)
- Directly confirming the state of equipment maintenance to ascertain whether preventive or urgent maintenance is required.
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- Preventive Maintenance
- Crucial routine upkeep carried out at predetermined intervals to prolong the life of equipment and ensure steady operation.
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- Emergency Maintenance
- Recovering equipment as quickly as possible to reduce customer losses
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- Equipment Modification
- Enhancing performance with the most recent specification updates and achieving the best possible performance for the usage environment.
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Flowmeter
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Data Logger
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Hot Tapping Drill
Performance diagnostics
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- Diagnostic reception
- Diagnostic introduction
- Request reception
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- Site inspection
- Installation status
- P&ID
- Operation status
- Data
- VOC
- Improvement point review
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- Data collection
- Installation
- Data measurement
- Flow
- Power
- Logger
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- Data analysis
- Operation pattern
- Non-power calculation
- Improvement suggestions
- Effects
- ROI
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- Report
- Reports
- Improvement proposal
- Information session
Compressed Air System Diagnosis
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By measuring and evaluating real operational data, such as flow rate and power consumption, we assess compressor operation status and suggest the most effective equipment operation techniques.
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We provide diagnostic services for customer operating equipment as well as Hanwha compressors.
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We provide low-cost compressor operating techniques that lower energy usage.
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- Performance Diagnosis Benefits
- Examination of the relationship between energy use and compressor operating conditions
- Calculating performance efficiency and developing improvement measures
Field inspection
By taking proper precautions and preventing possible field hazards, we ensure stable equipment operation.
We can choose specialized services like preventative maintenance and modifications(Upgrade, LSC, etc.) for stable equipment operation after directly confirming equipment operating data, such as pressure, temperature, and vibration.
We can choose specialized services like preventative maintenance and modifications(Upgrade, LSC, etc.) for stable equipment operation after directly confirming equipment operating data, such as pressure, temperature, and vibration.
Inspection Service for Customer Operating Compressors(Prior to Service)
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- Important inspection items include
- maintenance history, external appearance, surrounding danger factors, and equipment operation data(such as vibration, temperature, and pressure).
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- Features/Advantages
- Provide a tailored, ideal service by examining the existing state of the customer's operations.
- Reduce the cost of customer facility maintenance by identifying issues early.
- Utilize advanced equipment operating problem inspection to provide the best possible product selection from the OEM's periodic maintenance program.
Preventive Maintenance
"We perform routine maintenance to keep our equipment in top shape. By prolonging equipment life and preserving optimal condition through six-, one-, three-, and five-year preventative maintenance cycles, we ensure steady operation."
Periodic Preventive Maintenance Program Operation
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- Main maintenance items
- Filter replacement
- drive unit inspection and calibration
- gearbox inspection and replacement
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- Programs(S1~S4)
- S1 Maintenance(6 months) : External inspection, inlet filter replacement
- S2 Maintenance(1 year) : Oil filter replacement, cooler repair(optional), includes S1
- S3 Maintenance(3 years) : Core disassembly inspection(bearing, seal condition), check valve replacement, etc., Includes S2
- S4 Maintenance(5 years) : Replacement of significant components like bearings and seals, bundle inspection, balancing, etc., includes S3
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- Benefits & Features
- Optimal preventative maintenance based on the timing and duration of equipment use to preserve optimal performance and stop further issues
Emergency/Recovery Maintenance
By reacting quickly to unexpected circumstances, we increase equipment operation rates and customer satisfaction.
We reduce equipment downtime losses by promptly attending to client emergencies.
We reduce equipment downtime losses by promptly attending to client emergencies.
Rapid Response Service for Emergency Situations
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- Significant Incidents
- Impeller damage by FOD(Foreign Object Damage)(Core accident)
- Bearing damage due to surge caused by Operator Inexperience
- Equipment efficiency declined due to delayed parts and oil replacement
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- Response Process
- Service reception → Site inspection → Recovery plan development and schedule coordination → Emergency recovery/maintenance
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- Features/Benefits
- We minimize customer damage by rapidly recovering or repairing compressors using our maximum infrastructure during customer emergencies.
Compressor Piping Construction
For effective use of compressed air and equipment life guarantee, professional piping construction is necessary.
Optimized Piping Design Taking Compressor Properties into Account
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- Compressor Efficiency Maximization
- Reduce pipe pressure loss and secure maintenance spaces to save enough energy.
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- Investment Cost Reduction
- By optimizing the compressor and ancillary equipment arrangement, Hanwha intends to lower the expenses associated with piping construction.
Compressor Installation/Commissioning
Compressors and other auxiliary equipment are installed, and systems are adjusted for best performance.
We optimize operating conditions, mechanical installation, electrical connection, initial operation, and performance verification.
By examining commissioning data to create ideal operating conditions, we guarantee steady equipment operation.
We optimize operating conditions, mechanical installation, electrical connection, initial operation, and performance verification.
By examining commissioning data to create ideal operating conditions, we guarantee steady equipment operation.
Professional Field Installation and Commissioning Engineering Service
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- Technical Expertise
- Skilled Engineers : Professional expertise in compressor installation and commissioning is provided by highly qualified and experienced engineers.
- Use of the Most Recent Technology : Make sure that installation and commissioning are precise and effective by utilizing the most recent technology and extensive knowledge.
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- Customized Service
- Customized Solutions : Offer installation and commissioning services that are tailored to each individual customer's needs.
- Commissioning and Performance Verification : During commissioning, confirm compressor performance and provide ideal operating conditions.
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- Efficient Operation
- Improved Stability : Accurate installation and commissioning reduces initial equipment problems and guarantees stable operation.
- Long-term Reliability : Professional installation and commissioning can prolong equipment life and lower maintenance expenses.
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- Customer Satisfaction
- High Customer Satisfaction : By providing methodical and competent service, you can raise customer satisfaction and create enduring relationships.
Service Parts
Air Compressor Genuine Parts and KITS
We use authentic parts from Hanwha Power Systems to guarantee steady compressor functioning.
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Over time, compressor parts deteriorate and need to be replaced.
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We produce parts of the highest caliber with demonstrated peak performance.
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The best approach to preserve the compressor's peak performance, ensure design life, and lower operating expenses is to use original parts.
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We ensure the compressor's original performance and provide effects comparable to those of freshly made compressors by implementing the most recent quality and processing conditions in design, manufacturing, and quality control.
Hanwha Power Systems' Genuine Parts
Increase client productivity by providing timely service and stringent quality control.
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Provide the compressor with the performance-optimized parts it needs for the duration of its operation.
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Produce service parts using the same procedure and exacting criteria for quality as new compressor components.
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Every component satisfies the highest performance requirements, from consumables to essential elements like rotors and bearings.
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Continuously improve part reliability for optimal compressor performance.
Advantages of Hanwha Power Systems Spare Parts
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Verified quality
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Secured compressor lifecycle
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Reliable functionality
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Continuous technological development
High-quality Spare Parts portfolio under SMART CARE
- Core Parts
- Bearing
- Seals
- Gears
- Cooler
- Sensors(Vib.RTD)
- Filters
- Air Filter
- Oil Filter
- Demist Fiter
- Demist air Filter
- Oil Strainer
- Lubricants
- SCL-32
- SCL-46
- KIT
- Recycle Cooler KIT
- Oil Cooler KIT
- MOP/AOP Repair KIT
- Others
- O-Rings
- Gaskets
- Rubbers
Hanwha Power Systems' Genuine Filters
Genuine filters prolong service life and improve compressor performance.
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Performance decline and rotor/housing damage are caused by dust and foreign objects in intake air.
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With high-efficiency filtration that collects fine particles and blocks the entry of foreign matter, genuine filter components guarantee equipment working time.
Risks of Non-genuine Filters
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In order to satisfy different requirements, non-genuine filters may be created and produced with lenient quality standards.
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This may result in failures, a decrease in filtering performance, pressure drop, or higher energy usage.
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The performance and quality of the equipment are only guaranteed by authentic air and oil filters from Hanwha Power Systems.
Air Filters
Outstanding filtering of particulates and foreign objects during atmospheric air intake
Oil Filters
- By filtering out foreign objects and oil debris, you can keep the oil circulation clean.
- By safeguarding rotors, bearings, and other compressor parts, you may increase the lifespan of your compressor.
Hanwha Power Systems' Genuine Oil
A special lubricant called SCL-32(Smart Compressor Lubricant, ISO VG32) was created to keep Hanwha turbo compressors operating at their best.
We advise using SCL-32 whenever possible because utilizing lubricants other than the SCL series in Hanwha compressors may result in compressor function degradation.
We advise using SCL-32 whenever possible because utilizing lubricants other than the SCL series in Hanwha compressors may result in compressor function degradation.
SCL Genuine Lubricant Features
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- Maintenance cost reduction
- Extended replacement cycle (1 year → 2 years)
- Performance improvement technology application
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- Energy loss reduction
- Excellent wear resistance/extreme pressure performance
- Optimized fluid lubrication characteristics
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- High quality and stability
- High-viscosity mineral-based synthetic oil
- Enhanced low-temperature properties(freezing point -32.5 ℃)
Hanwha Power Systems' Service Kits
KITs for compressor maintenance parts offer ease of use, storage, and purchasing, allowing for effective management without worrying about missing components.
Hanwha Power Systems Service KIT Advantages
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- Convenient management
- Simple bulk ordering and component storage
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- Convenient use
- KIT packaging that is ready to use, avoiding missing parts
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- Purchase cost reduction
- Reasonable expenses in contrast to orders for individual components
Performance Upgrade
Performance Upgrade
We offer modification services for older Hanwha compressors and non-Hanwha compressors that are specific to the operating circumstances and intended usage environment of our clients.
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Processes require adjustments to flow rate and pressure.
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High maintenance and repair expenses because of the aging of the compressor
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- Minimal cost investment
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Core Ass’y
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- Restoring performance and enhancing operational dependability
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IGV Ass’y
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Cooler Ass’y
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- Lowering customer operating costs and improving usability
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Motor
Increase and decrease in flow rate and pressure
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Conversion of an old compressor to a new one
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Enhancement of compressor performance : adjustment of flow or pressure
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Coolers & IGV improvement for performance enhancement
New Compressors
Non-Hanwha Compressors
Aged Compressors
Retrofit
When operating conditions are atypical, modifications can improve the site environment, increase energy efficiency, and achieve optimal performance.
Compressor Modification Features
Optimizing performance by making adjustments for outdated compressors or unusual operating circumstances
- Modification/Improvement Cases
- Flow rate increase & decrease
- Pressure increase & decrease
- Sealing System improvement
- Oil Mist System structure improvement
- Energy efficiency improvement
- Operating environment improvement
Customized Energy Diagnosis
- Old Compressors
Issue 1. Over Spec.
- Core Replacement
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- Provide Energy Saving
- Protect Energy Loss
Issue 2. Inefficient Operation
- Control System Replacement
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- Provide Monitoring System
- Provide Economic Operation
LSC / HMI (Load Synchronizing Control / Human-Machine Interface)
Our energy-efficient load interlocking technology uses numerous compressors at once to respond swiftly and effectively to changes in pressure and flow in facilities, thereby controlling compressors to generate the best compressed air.
Energy saving by Load Interlocking System
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Minimization of venting air through Blow Off Valve
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Minimization of compressor unloading time
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Noise reduction through decreased air venting
Control system upgrade
Use our newest Touch Plus III to update your aging control system.
Our Touch Plus III is a cutting-edge control system made for all brands of compressors, including Hanwha.
Our Touch Plus III is a cutting-edge control system made for all brands of compressors, including Hanwha.
Compressors Eligible for PLC Modification
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Equipment with an aged control panel that makes maintenance and operation challenging
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Equipment with outdated controllers(Relay type, Micom type) that provide little control and status monitoring
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Equipment that cannot capture data and monitor critical parameters in real time(e.g., vibration, temperature, pressure, etc.)
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Flexibility and programmability
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High reliability and durability
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Real-time processing capability
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Easy diagnosis and maintenance
LCP(Local Control Panel) Modification
Complex Structure Panel
- Challenging to implement various functions with Relay, PCB configuration
- Limited operation
- Lack of flexibility
- Complex wiring
- Limited expandability
- Real-time control limitations
Latest PLC-applied Panel
- Simple structure
- High-resolution LCD HMI applicable
- Diverse operations possible
- Enhanced performance
- Strengthened reliability and stability
- Increased functionality and stability
- Improved communication and network capabilities
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X100 Series Control Panel
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MVR Control Panel
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BOGC Control Panel
Compressor Heat Recovery System
Current industry initiatives concentrate on lowering operational costs and increasing energy efficiency.
We offer workable solutions for compressor waste heat recovery and recycling.
We offer workable solutions for compressor waste heat recovery and recycling.
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delivering environmentally friendly solutions that reuse compressor heat to cut down on extra energy use, carbon emissions, and energy efficiency.
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Application areas include process heating, hot water generation, and cooling system support.
The compressor heat recovery system is essential for cutting expenses and increasing operational effectiveness. In applications such as industrial heating, home hot water, hot DI(deionized water), and air handling units(AHUs), it aims to achieve environmentally friendly management by reducing energy consumption and carbon emissions.
Control & Energy Saving
Monitoring System(TIMS- Turbo Integrated Monitoring System)
Real-time monitoring of compressor operation data using IoT and ICT technologies allows for problem prediction and prevention, as well as quick reaction through smartphone alerts when anomalies arise.
Cloud Service Architecture for TIMS
Reducing Compressor Noise to Create a Comfortable Work Environment
To reduce compressor noise, soundproof chambers should be installed, sound-absorbing materials should be fastened to noise sources, and specific silencers should be installed to prevent BOV high-pressure release noise.
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Work environment improvement
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Machine life extension
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Energy efficiency enhancement
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95 dB(standard specification)
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85 dB(with noise reduction measures applied)
Operator Training
"With specially designed training programs for compressor operation and maintenance, we promote effective compressor management.
By reducing needless operational disruptions, this enhances worker technical proficiency and boosts productivity."
By reducing needless operational disruptions, this enhances worker technical proficiency and boosts productivity."
Compressor training service provision
| Course | Target audience | Educational topics | Main content |
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| Operator training | Regular |
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| Special |
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- Regular Twice yearly(Q2 and Q4) at Korea Changwon Plant
- Irregular Available according to contract terms
Total Care Contract
Long Term Service Agreement – LTSA
We offer specialized 1:1 services that maximize compressor operation and lower operational expenses through methodical cost management.
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The Long Term Service Agreement(LTSA) can retain optimal efficiency while lowering operating costs.
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OEM compressor experts are available to handle maintenance and operation management on behalf of customers.
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As an equipment OEM, Hanwha Power Systems offers long-term, accountable services that include equipment construction, manufacture, fault prevention, maintenance, and performance enhancement.
LTSA Major Programs
- Personalized routine maintenance schedules for client equipment
- Original replacement components and routine maintenance supplies
- operating at a fixed fee for the duration of the contract
- Inventory planning for spare parts(minimizing equipment downtime prior to incidents)
- Technical assistance from extremely talented service engineers
- Quick equipment maintenance and replacement of parts
- Immediate response service
- Monitoring of conditions and pre-diagnosis through a program of preventative maintenance
- Complete maintenance for auxiliary equipment provided by Hanwha
- Training for client operators on compressors
- Service reports and technical exchanges with clients
- Warranty period extension effect
- Remote equipment operation monitoring(optional)
LTSA Advantages
- Maximized plant equipment operability and reliability.
- Predictable maintenance throughout the lifecycle lowers operational xpenses.
- Reduced downtime by keeping essential items in emergency supply.
- Hanwha specialist engineers oversee the service schedule, provide technical assistance, and perform maintenance.
- Recovery time was shortened with priority emergency technical assistance.
- Remote monitoring system for advanced anomaly detection and real-time operating status check(optional)
- Equipment operators receive on-site instruction, and Hanwha invites them to participate in practical training.
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Reduced equipment downtime
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Decreased OPEX costs
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Enhanced predictability
Engineering Compressor Reference Materials
- Location
- IRAQ
- Duration
- 5 Years Service & Parts Contract
- Application
- Refinery Instrument Ai /
Oil & Gas Production,
API 672 Basic Duty
- Location
- UAE
- Duration
- 5 Years Service & Parts Contract
- Application
- FGC / Power Plant / API 617&614
- Location
- UAE
- Duration
- 5 Years Service & Parts Contract
- Application
- VRU & IAC / Offshore Oil & Gas /
API 672 & 617
- Location
- MALAYSIA
- Duration
- 5 Years Service & Parts Contract
- Application
- FGC / Power Plant /
API 617 Basic Duty
Long Term Parts Agreement - LTPA
In accordance with customer maintenance cycles, we provide the newest, authentic components ahead of time.
This guarantees components availability when needed and shortens the lead time for ordering parts.
In accordance with the chosen schedules and locations of our customers, we provide authentic parts.
This guarantees components availability when needed and shortens the lead time for ordering parts.
In accordance with the chosen schedules and locations of our customers, we provide authentic parts.
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We assist in lowering running expenses and preserving the optimal functioning of working equipment by providing customized periodic maintenance parts.
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Depending on the needs of the client, we can offer tailored services and remote technical assistance.
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Through just-in-time delivery and streamlined spare parts management, we improve customer convenience.
LTPA Major Programs
- Customized periodic maintenance parts supply for customer equipment
- Genuine spare parts and periodic maintenance kits
- Fixed pricing during contract period
- Spare parts inventory planning(reducing equipment downtime before incidents)
- Supply of spare parts for planned maintenance Advance supply of designated spare parts and consumables for each stage of planned maintenance(S1~S4)
LTPA Benefits
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Improved plant equipment operability and reliability.
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Predictable component management throughout the lifecycle lowers operational expenses.
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Reduced downtime by keeping essential items in emergency supply.
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Remote monitoring system for advanced anomaly identification and real-time operation status tracking.(optional)
Annual Unit Price Contract
By systematizing cost management and streamlining pointless processes with fixed repair and component costs for ongoing maintenance over a predetermined time frame, we lower costs.
Annual Unit Price Contract Major Programs
- Price contract for a customized maintenance parts unit for client equipment.
- Unit pricing contract for maintenance labor(minor repairs, overhaul, and motor maintenance)
- Fixed pricing during the contract period
- Using a work-first, settlement-later approach based on a unit pricing contract allows for the most efficient functioning of the compressor.
Annual Unit Price Contract Benefits
- Throughout the duration of the contract, consistent service and parts supply at set prices.
- Using lifecycle-wide components management, maintenance scope and operating costs can be predicted.
- shortened workdays and lower costs by streamlining the procurement process.
- stable operations in spite of abrupt increases in the price of raw materials or the exchange rate.
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Stable supply of contracted items
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Simplified purchasing procedures
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Cost predictability
