Stable plant performance depends on optimal compressor maintenance. Frequent maintenance prolongs compressor life, maximizes performance, and averts unplanned mishaps. Frequent inspections allow for prompt part replacement and repair while confirming normal component operation. To ensure compressor dependability, technician safety, and the avoidance of serious mishaps, even the smallest symptoms must be regularly monitored.
Service Type
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- Field Check(BS)
- Directly confirming the state of equipment maintenance to ascertain whether preventive or urgent maintenance is required.
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- Preventive Maintenance
- Crucial routine upkeep carried out at predetermined intervals to prolong the life of equipment and ensure steady operation.
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- Emergency Maintenance
- Recovering equipment as quickly as possible to reduce customer losses
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- Equipment Modification
- Enhancing performance with the most recent specification updates and achieving the best possible performance for the usage environment.
Performance diagnostics
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- Diagnostic reception
- Diagnostic introduction
- Request reception
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- Site inspection
- Installation status
- P&ID
- Operation status
- Data
- VOC
- Improvement point review
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- Data collection
- Installation
- Data measurement
- Flow
- Power
- Logger
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- Data analysis
- Operation pattern
- Non-power calculation
- Improvement suggestions
- Effects
- ROI
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- Report
- Reports
- Improvement proposal
- Information session
Compressed Air System Diagnosis
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By measuring and evaluating real operational data, such as flow rate and power consumption, we assess compressor operation status and suggest the most effective equipment operation techniques.
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We provide diagnostic services for customer operating equipment as well as Hanwha compressors.
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We provide low-cost compressor operating techniques that lower energy usage.
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- Performance Diagnosis Benefits
- Examination of the relationship between energy use and compressor operating conditions
- Calculating performance efficiency and developing improvement measures
Field inspection
By taking proper precautions and preventing possible field hazards, we ensure stable equipment operation.
We can choose specialized services like preventative maintenance and modifications(Upgrade, LSC, etc.) for stable equipment operation after directly confirming equipment operating data, such as pressure, temperature, and vibration.
Inspection Service for Customer Operating Compressors(Prior to Service)
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- Important inspection items include
- maintenance history, external appearance, surrounding danger factors, and equipment operation data(such as vibration, temperature, and pressure).
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- Features/Advantages
- Provide a tailored, ideal service by examining the existing state of the customer's operations.
- Reduce the cost of customer facility maintenance by identifying issues early.
- Utilize advanced equipment operating problem inspection to provide the best possible product selection from the OEM's periodic maintenance program.
Preventive Maintenance
"We perform routine maintenance to keep our equipment in top shape. By prolonging equipment life and preserving optimal condition through six-, one-, three-, and five-year preventative maintenance cycles, we ensure steady operation."
Periodic Preventive Maintenance Program Operation
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- Main maintenance items
- Filter replacement
- drive unit inspection and calibration
- gearbox inspection and replacement
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- Programs(S1~S4)
- S1 Maintenance(6 months) : External inspection, inlet filter replacement
- S2 Maintenance(1 year) : Oil filter replacement, cooler repair(optional), includes S1
- S3 Maintenance(3 years) : Core disassembly inspection(bearing, seal condition), check valve replacement, etc., Includes S2
- S4 Maintenance(5 years) : Replacement of significant components like bearings and seals, bundle inspection, balancing, etc., includes S3
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- Benefits & Features
- Optimal preventative maintenance based on the timing and duration of equipment use to preserve optimal performance and stop further issues
Emergency/Recovery Maintenance
By reacting quickly to unexpected circumstances, we increase equipment operation rates and customer satisfaction.
We reduce equipment downtime losses by promptly attending to client emergencies.
Rapid Response Service for Emergency Situations
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- Significant Incidents
- Impeller damage by FOD(Foreign Object Damage)(Core accident)
- Bearing damage due to surge caused by Operator Inexperience
- Equipment efficiency declined due to delayed parts and oil replacement
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- Response Process
- Service reception → Site inspection → Recovery plan development and schedule coordination → Emergency recovery/maintenance
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- Features/Benefits
- We minimize customer damage by rapidly recovering or repairing compressors using our maximum infrastructure during customer emergencies.
Compressor Piping Construction
For effective use of compressed air and equipment life guarantee, professional piping construction is necessary.
Optimized Piping Design Taking Compressor Properties into Account
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- Compressor Efficiency Maximization
- Reduce pipe pressure loss and secure maintenance spaces to save enough energy.
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- Investment Cost Reduction
- By optimizing the compressor and ancillary equipment arrangement, Hanwha intends to lower the expenses associated with piping construction.
Compressor Installation/Commissioning
Compressors and other auxiliary equipment are installed, and systems are adjusted for best performance.
We optimize operating conditions, mechanical installation, electrical connection, initial operation, and performance verification.
By examining commissioning data to create ideal operating conditions, we guarantee steady equipment operation.
Professional Field Installation and Commissioning Engineering Service
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- Technical Expertise
- Skilled Engineers : Professional expertise in compressor installation and commissioning is provided by highly qualified and experienced engineers.
- Use of the Most Recent Technology : Make sure that installation and commissioning are precise and effective by utilizing the most recent technology and extensive knowledge.
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- Customized Service
- Customized Solutions : Offer installation and commissioning services that are tailored to each individual customer's needs.
- Commissioning and Performance Verification : During commissioning, confirm compressor performance and provide ideal operating conditions.
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- Efficient Operation
- Improved Stability : Accurate installation and commissioning reduces initial equipment problems and guarantees stable operation.
- Long-term Reliability : Professional installation and commissioning can prolong equipment life and lower maintenance expenses.
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- Customer Satisfaction
- High Customer Satisfaction : By providing methodical and competent service, you can raise customer satisfaction and create enduring relationships.